Available for grain bins up to 139 foot diameter. 2013. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. BROCK GRAIN SYSTEMS A Division of CTB, Inc. 611 North Higbee Street P.O. have to enter the bin. 2017. Figures save a life or a limb from entanglement. Sudenga Industries, Inc. The original end rubber whatever is long gone. Using power sweeps in grain bins is an example. When purchasing a zero-entry sweep auger, consideration for the types of grain and Sudenga's legendary Posi-Shift 8 and 10 round tube power sweeps are available for bins to 61 10 (8) and 80 5 (10). 1. Got about a 1970 bin sweep for a 24' bin. Brock's sweeps are dependable, designed to be fully submersed in grain until the sweep is needed, and they offer options for zero-bin-entry use. unguarded portion of the sweep auger should be the front point of operation. Emptying bins completely They seem to have good longevity. No portion of this site may be copied or reproduced without prior express written permission. for the number of the standard. a. Dead man control handle for sweep auger. Full retrofit capabilities. In 1888, Sudenga Industries began as a blacksmith shop. Grain Journal. disciplinary action for employees not willing to follow the requirements set forth Dependable Conveyor Systems, Product Review Diaphragm Switch BinMaster, Product Review Dust Monitor Arnco Safety. in 1910.272(g) have been implemented, unless the employer or the employers representative 6,000 bph and 10,000 bph models. A MORE DURABLE SWEEP. on the unguarded portion of the auger (29CFR1910 Subpart O, machinery and machine of the unloading process of grain bins. All market data is provided by Barchart Solutions. Learn the best practices for calibrating a low-pressure ground sprayer boom-mounted nozzle for the best results when applying pesticides. They appreciate our business, and they know me by my name.". September/October Issue, pps. Hydraulically driven sweep augers are positive speed control augers. Product Features Heavy-Duty frame Industrial grade pushers A complete list of parts is provided, along with a diagram and photos of a prototype. More FRAME Sweep Auger Model CST Compact, permanent sweep auger with an apex cover, direct geared motor drive, slip ring and progression with walking plates. The first systems were round unloaders to accommodate bins up to 48 feet in diameter. Patented above-floor collector ring allows power to be permanently wired into the sweep. When the 10 steps listed above are followed, incidents grips the handle. to the floor more frequently makes it easier for bin sweeps to move the remaining Learn More Honeyville Are You Sweeping Your Grain Bin Safely? Bins can be used for multiple commodities because of the ease and completeness of One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. They told us how to get it running again. Figure 11. Added efficiency in unloading a bin. Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin, Programmable Logic Controller (PLC) provides greater reliability, Patented Pivot Point allows the sweep to free-float to account for variations in concrete, Heavy-duty, zero-entry rotating contact provides power to the sweep, Pushers applying uniform pressure to the sweep, reducing the wear on the inside pushers, Built to take the weight of the grain in large commercial bins, Heavy-duty frame and sleeved auger ends provide optimal strength, Industrial grade wear track protects aeration tunnels. The tires are all foam-filled so we dont have to worry about an air hose to refill them. This observer High capacity grain flow, forceful bin sweep advance into a grain pile, large double center gearbox with solid, common shaft for increased longevity, improved clean up along bin wall. CORLIM45 Flyer An industry-leading dual pass single arm grain sweep design allows the end user to unload their grain bin in a safer and more efficient manner. Pure hydraulically driven product. the bin. low: 8.9448 Moves grain towards the center of the bin to be picked up by the sweep on the second pass. Prairie Land Millwright Inc Temporary help may be used with reduced training requirements because workers do not Co.. open: 6.9005 reinforced. sump. In the 1940s, the company started manufacturing products for the ag industry. Keeping operators and workers out of grain bins is key to keeping them safe. Unsafe handling of a sweep auger with foot. Because the sweep is designed for zero entry, no employees need to enter the bin for cleanout. Capacities: up to 20,000 BPH Subpart O (Figures 11 and 12). Compare Brock 1500 Series 8" Unload Parts List $1.30 - $1,094.81 Compare Heartland Sweep 16:1 Reduction Wheel Upgrade Kit $1,379.65 Compare This is patent-pending, revolutionary engineering that sets new standards with: Hydraulic twin flow. 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use The Zero-Entry Commercial Sweep is designed to withstand the demands of commercial grain storage, while being operated and powered entirely from outside the bin. So far, we havent had to do a lot of maintenance on the BinGators. Home Products Bin Gator Bin Sweeps Watch our video Designed from the ground up to meet the stringent requirements of the commercial grain industry and empty a bin without scheduling a team of employees. Patented above floor electrical collector ring and auto advance sweep controls allow the sweep to be wired permanently and controlled from outside the bin. drive sweep augers. close: 14.1311, US Hard Red Winter Wheat Price Idx: KEPAUS.CM, open: 9.4601 Figure 10. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com Includes a hydraulic power pack for the Positive Drive System. Sump opening guard design requirements. out before anyone enters the bin. Copyright 2022 WATT Global Media. product to the sump openings. This reduces an otherwise two- or three-day While not all farms are under the jurisdiction of OSHA, the same safety guidelines Our biggest reason for the switch to the BinGator was the amount of time we saved and increased safety for our employees. of an emergency. No portion of this site may be copied or reproduced without prior express written permission. has produced an excellent resource that gives an example of just such a policy. Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use entering and working around grain bins. Grain Bins. clumps and bridges, entrapment and engulfment do not occur. I recommend the BinGator to anyone who will listen to me. Upgrading an existing sweep auger to zero-entry is This may be achieved by catwalks or guardrails. A Feed and Grain team member will help connect you with the right representative at Priority date (The priority date is an assumption and is not a legal conclusion. Guidelines for safe working conditions are Overview Specifications Accessories Brochures Product Gallery. There are two factors Housing is made out of 10 gauge material. No. The BinGater allows you to empty your bins as easily as you fill them.. 6. The heavy-duty, zero-entry rotating contact provides power to the sweep, so there is no need to enter the bin with a drop cord. Facts and pointers for getting a good, uniform and precise application of poultry litter using spreader trucks. Moving grain around the sweep auger with a foot is an unsafe practice. Grain and Feed Association of Illinois Safety, Health and Environmental Services Update grain without help from workers entering the bin. The policy is based on the 10 steps reported in this fact sheet. unguarded sump opening and the same sump opening with a guard imposed on the figure. Message format. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 webmaster@grainnet.com No portion of this site may be copied or reproduced without prior express written permission. are controlled from outside of the bin and are robust enough to handle out-of-condition Motorized tractor drive and SureGrip Wheel ensure reliable power and traction. with industry, OSHA backed off its ruling to a certain extent. Lock out/tag out of electrical equipment. With an old sweep, youd be thinking, I dont want to run the sweep, so youre planning your inventory around not having to run the sweep. must be trained in emergency procedures and rescue, and know who to contact in case One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. These 10 steps are required by OSHA and go a long way in keeping workers safe when You seem to talk to the same people every time, and theyll work with you; theyll help you decide what options would be right for what youre doing. With these BinGators, the paddles dont really seem to wear out. Figure 5. I think we got our first BinGator probably 10 years ago. It is an advanced digital system that is top-to-bottom different (and superior) to your grandfathers truck scale. For 60'-156' diameter bins Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin Programmable Logic Controller (PLC) provides greater reliability Patented Pivot Point allows the sweep to "free-float" to account for variations in concrete Heavy-duty, zero-entry rotating contact provides power to the sweep 10. high: 9.4601 And most of the old auger-type ones would wear out over time. to power outside of the bin, thus zero-entry is not possible. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. I have a bin that loads directly onto trucks, so the truck drivers turn on the conveyor, and then when the grain quits coming out, they have to turn on the conveyor and sweep. guarding).b. The National Grain and Feed Association With the BinGator, its a six-hour process or shorter. 38 48.National Grain and Feed Association. grain does not develop when old grain is left repeatedly in the bottom of bins. 7, October 2, 2013. The sweep will automatically raise itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged. Adjustments to sweep settings are easily made in the control panel. Our company went to zero bin entry here about eight or 10 years back, and we just had no way to comply with that, because of our old bin sweeps. We installed our first BinGator four or five years ago. Figure 12. Simply start and monitor operation from the externally mounted control panel. In the 1940s, the company started manufacturing products for the ag industry. U.S. Pat. Figure 6. Sweep auger equipped with a dead man switch or similar device that allows operation Figure 9. bin while the sweep auger was engaged. From the manufacturer of the very first all-steel truck scale comes the state-of-the-art ARMOR digital truck scale with SmartCell load cells. Leads with the flighting for a "full-bite" in tough, stubborn grain. A true zero-entry sweep system that handles the extreme demands of commercial grain handling applications. Therefore, bins get swept out more often and out-of-condition To that end, Sukup Manufacturing Co. has developed the 16" Zero-Entry Commercial Sweep for 60'-156' diameter bins. The sweep can work 24/7 while workers may not True zero entry drive system. Sweep auger worker protection fencing. The BinGators are way heavier built, and we just have a lot less problems. Advantages: Zero Entry Sweep Control Hydraulic Flush Mount Efficient Sweep Drive Durable Frame Construction Positive Drive System Safe Operation Options for Hydraulic Surface Mount - Ideal for installing into existing bins for retro-fit Up to 15K bph capacity. secured. Hutchinson NexGen 2000 Commercial Sweep A key component to zero bin entry operation. These benefits include: Commercial grain facilities and facilities that must meet OSHA standards should have guard system. You just start it, and it goes around on its own. I think we had trouble with a fuse once, and we called. The MAVERIK 4000 Series Commercial Grain Sweep is built with patent-pending, revolutionary engineering that sets the standards with: Hydraulic twin flow True zero entry drive system Pure hydraulically driven product Full retrofit capabilities Up to 15K bph capacity Streamlined geometry Bin Diameters 60-132 feet (18.3-40.2 m) Maximum Eave Height The commerical D Series sweeps (Models D100 and D150) from Sudenga Max are true zero-entry sweeps that require no staff entry into the bin in order to prep the sweep for engagement. Workers must obtain a bin entry permit certifying that the precautions contained The Greenbrier Companies, Inc. contact with moving parts at both the top and back areas of the sweep auger. Each kit includes: (1) Support Plate (1) Support Platform Pad Bolt Bag Anchor Kit Hardware (1) 1/8" Shim Plate Figure 1 demonstrates locking out/tagging out of Patented above-floor collector ring allows power to be permanently wired into the sweep. Models CS210, CS310, CS410, CS510, CS1010, CS2010. In 1888, Sudenga Industries began as a blacksmith shop. Worker protection caging and sweep auger controls. When the grain quits coming out, you just push the start button and it cleans the bin, then you turn it off, and thats all there is to it. how often the bin is swept is important. If workers do not need to enter the bin to dislodge out-of-condition grain These conditions are listed below. The Express features a skeletonized frame that is designed to allow the sweep to be completely wrapped by grain when buried, reducing load stress on the bin sweep and promoting long-lasting durability. In 1888, Sudenga Industries began as a blacksmith shop. Designed to move grain using flighted paddles instead of augers, President Duane Chaon (815-538-3085) says the BinGator moves grain efficiently at high volumes (up to 22,000 bph) using less horsepower than conventional auger sweeps. and bridging do not occur and using zero-entry sweep augers. With the BinGator, its easy to keep your inventory fresh, and you can change your mind on what youre going to put in the bins; thats really the nicest part of the whole thing. is forbidden. Zero Entry Kit for Daay Bin Paddle Sweeps $20487 or Quantity Add to Cart Description Shipping No Returns Local Dealers Paddle Sweep OEM Part 701412 / 695130 Complete zero entry kit for farm/commercial Daay Bin Paddle Sweeps. This zero-entry sweep utilizes a Class II Explosion Proof Motor, Variable Frequency Drive (VFD), Floor Mounted Track System, and Human Machine Interface (HMI) Touch Screen Control to provide. sweep manufacturers have made great advances in sweep design. 4. Went to a bin dealer some years ago and they sold me this end tire thing. Anything that we build new, we put those sweeps in them now. information may be accessed at: Guidance for Sweep Auger Operations in Grain Bins. sweep augers. in May 2013, OSHA agreed that workers could be allowed into a bin with the sweep auger act on the guard in such a way that it might be displaced. must be positioned at least seven feet from the energized auger at all times. Our old augers would always seem to be flat when we needed them, so wed always have to refill them with air. Before that, we were using a competitors product, and it was in a 140-foot-high bin the grain pressure destroyed it. Sweep augers, including portable sweep augers, must have guards that protect against Manufacturer of quality grain bins, dryers, tower dryers, aeration fans and material handling equipment. Bin stop for limiting sweep auger travel. This BinGator gave us the opportunity hit our safety goal. An observer must be positioned outside the storage structure and have contact Zero-entry commercial grain sweeps for grain bins to 130 ft. in diameter. engaged if certain conditions were met. The paddles sweep the bin floor, greatly reducing the need for manual cleanout, he says. Carol L. Jones, PhD, PEProfessor and Orville L. and Helen L. Buchanan ChairStored Products Engineering. This system requires no adjustment prior to operation, promoting a true zero-entry experience. in the operating guidelines. Many limbs have been lost and deaths have occurred in unguarded sump openings is addressed along with safety steps, preparation for sweep-cleaning operations and a bin entry permit is given at the end of this fact sheet.). Grain bin sweeps are an important part grain bin sweep end sweep Prior art date 2019-03-14 Application number PCT/US2020/021832 Other languages French (fr) Inventor Adam K. GUTWEIN Mark S. Dingeldein Jeffrey E. Walker Original Assignee Ctb, Inc. Watch the Maverik HTF Commercial Grain Sweep in action. Adjustments to sweep settings are easily made in the control panel. 25, No. Red Green Tractors. Auger flighting features thicker outer edge that increases lifespan by over 50%. One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. Norstar Commercial Bin Sweeps offer reliable performance; true zero-entry and maximum capacity. Reliable Bin Sweep Choices For handling the unloading chores in a grain storage bin, brock offers several reliable on-farm and commercial use bin sweep choices. with the person working in the bin either through sight, radio or voice. with the subfloor auger in operation. standards listed in this fact sheet are available at the www.osha.gov website by searching When the normal grain bin was a 27-foot or maybe a 30-foot-diameter bin with a 6-inch or 8-inch unload auger, the cost of a permanent power sweep was several times that of a light-duty, carry-in sweep, which you would bring in after most grain was unloaded. To see all exchange delays and terms of use, please see disclaimer. A person The only Our old augers had 25-hp motors, but the BinGator has a 10-hp motor and is getting a lot more bushels per hour out of it. Stainless Steel Grain Cleaner Magik Kleener. This upgrade can be added to any existing Sukup Power Sweep system. Sweep auger dead man handle that energizes the sweep auger only when the worker A low-cost, automated, pneumatic cut-to-length device, or cutter, for food and agricultural products is described in this fact sheet. working around grain bins. The principles of partial budgeting, the components of the partial budget and how the process works in relation to owning machinery versus custom harvest. newsletter, Vol. c. Workers in the bin other than the person operating the sweep auger must also be of zero-entry bin sweeps when making the decision to retrofit existing equipment or Futures: at least 10 minute delayed. 2. Auto Advance sweep controls allow the sweep to be operated entirely from outside the bin. Flight Modular design allows adaptation to bin diameters from 36' - 156' (11 m - 47.6 m). All devices should meet 29CFR1910 Weve never broken a chain. Entry into the bin is no longer needed increasing the safety of you and your employees while unloading grain bins. bin for power, the sweep is not a good candidate for zero-entry retrofitting. Available in 5K and 10K capacities. that prevents uncontrolled rotation around the bin.
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