A variety of precast concrete floor systems are available for use in suspended floor construction at ground level or above. The standard 4 thick floor slab may be poured equal to the height of the footer beam, eliminating the need for an additional screed board, saving time and money in the construction process. As such, they must conform to all architectural demands for a better and safe outcome. 5.5m3 R8000. Tel: 040-40137733; Mobile: 9533676767, 9533686868 Website: www . 2. This will prevent cracking due to drying too quickly. all orders are handled in-house where our skilled team oversees every facet of production. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. The system was patented and was awarded the Mantag Certificate from the Agrment Board of South Africa in 1989. If you're looking for a precast concrete guide specification, we are happy to help! REQUEST A QUOTE A broad array of exterior finishes and architectural colors are available. Assumption: no internal partitions bear on the slab. Blinding should not be required if each layer of granular fill has been well compacted. create & share mood boards for your projects. From design to fabrication, Precast Concrete has got you covered. Made out of Cellular Lightweight Concrete (CLC) the Thermo-panel provides a lightweight building material at almost half the weight of equivalent dense concrete. These "shells" are supported by reinforced concrete "ribs." Virgin material should only be used and material described as heavy duty or C1200 should be avoided. When working with Nitterhouse Concrete, your prefabricated concrete stairs are prepared at our 127,500-square-foot facility.Architects, construction professionals and engineers alike can benefit from the stress-free design process in which our experts make recommendations for setups. It should be noted that it is only permitted to form pipe recesses in the perimeter of slabs. Well accompany you starting from the permit till you move in. It is important that the DPM is not damaged by traffic when slab is being poured as the purpose of DPM is to stop rising damp. These flat beds are 80/100/120 m long. Precast concrete floors can be categorised, albeit generally, as follows: Precast plank or pre-stressed plate with in-situ concrete topping (infill blocks or void formers may or may not be included). Type B mesh consists of 200mm by 100mm squares with the main reinforcement at 100mm centres and cross reinforcement at 200mm centres; the standard range of type a meshes is B196 to B1131. The roofs were constructed using nearly 2,200 precast concrete panels. Most significant is perhaps the thermal characteristics which, as shown above, are a significant improvement over conventional building systems. Not all products are available in all colors. The table below shows the appropriate slab depths and reinforcement mesh types for typical domestic ground floor spans. The required U-value that must be achieved. Blinding should be raked to ensure that sharp points left after the vibro roller are covered, once completed, DPM can be laid on the blinding. Table B5 - Appropriate slab depths and reinforcement mesh types for typical domestic ground floor slabs. . We begin the process by learning more about the intended use of . P.o box 72950-00200 Nairobi, Kenya +254 (0)740 464 846 info@kingdomprecast.co.ke This material may be used in so many ways due to the high durability and strength it is endowed with from the moment it is made. Prestressed concrete slabs (PPB) Made with prestressed concrete and reinforced wires. The curing process can be watched to ensure that no deformities occur. The compressive strength of concrete is similar to conventional building blocks while further reinforced with steel mesh throughout. Precasting can provide a fast building process. Precast concrete is durable and requires minimal maintenance. step by step procedure of low-cost prefabricated house or shed construction.#precast concrete wall #shed,precast concrete walls india,precast concrete walls . If you are ordering a larger Easi-Span building it may be site assembled, but will arrive in large pieces that can be erected often within the same day of delivery. Additional reinforcement can be placed in the top of the slab at the leading edges and especially in corners to reduce the risk of cracking. Get Inspired The Sydney Opera House is a perfect example of how precast concrete can be used for its strength as well as its versatility. We manufacture precast concrete systems, provide post-tension solutions and supply concrete blocks. Superior Walls precast concrete foundations are the best solution for residential builders looking for reliable scheduling, efficient one-day installation, ready to finish convenience, energy code performance, and a manufacturer's limited warranty. We use this information to operate our site, enhance your experience and to develop and improve our offering. Panels are then fixed together and, depending on the type of roofing required, gable-ends can be added. 3. Ground floor slab concrete. that fit your criteria, share your ideas & start off on the right foot. Typical options can be found below or talk to an Easi-Set Building Sales Representative for additional options. And when we say indestructible, we mean fire-resistant, earthquake ready, weatherproofed, and bullet resistant. Your factory, warehouse or retail center will be faster and cheaper using our cutting edge concrete solutions that includes precast columns, walls and slabs. We specialise in the design, manufacture, supply and installation of bespoke pre-stressed hollowcore flooring, roof units and bespoke stair flights, alongside a full portfolio of tailored structural reinforced precast concrete products, including our premium insulated floor slabs. precast concrete house construction 92,687 views Nov 3, 2017 1K Dislike Share Save AACP Precast 83.1K subscribers Residential Precast Concrete Low Cost Housings This improves productivity. Moore Concrete design and manufacture precast reinforced concrete Deck Slabs and Beams for both new bridges and also for the strengthening of existing bridges. Paint can be applied on this surface after minimum preparation. The location, amount and method used to install the insulation to ensure cold bridging is avoided and it meets Building Regulations requirements. Precast concrete walls are used for internal & external walls, lift shafts, central cores etc. Projecting steel can also be accommodated. Avoid overloading pre-stressed units with blockwork pallets during construction. The solution can be considered as the industrialized form of cast in-situ walls or classical brick or block masonry walls. Diagram B54 - Example of correct lap between DPC and DPM. Box & 3-Sided Culverts Available in various thickness from 5cm to 8cm. Combined with lengthy casting and curing, our products offer enhanced impact, chemical, sulphate, soil, and heat resistance. Looks the same on both sides. Care Should be Taken to Ensure the Risk of Cracking is Avoided. Precast Pads & Slabs. 5119 Catlett Road, P.O. By including perimeter insulation at the floor/wall junction thermal bridging will be minimised. Box 400, Midland, VA 22728. No wind, water, weather, or temperature variations are able to get to the concrete during its creation, meaning that possible design flaws present in other types of concrete are rendered impossible. With precast, controlled testing can be performed to make sure all . Precast Concrete Slabs Total 166 manufacturers & suppliers found with 498 products. Diagram B53 - Typical party wall detail for a cast insitu suspended floor slab. As better quality control can be exercised in the factory or yard site, concrete of superior quality can be produced. This can translate into a significant reduction in heating or cooling costs of between 25% -30%. The challenges of the African housing market should not be underestimated. Precast concrete is created by pouring .. Pump & Well House Building Applications. The simplicity of the precast concrete system requires minimal on-site training and, in-turn, facilitates job-creation through the co-opting of local communities. Turnkey prefabricated homes that enhaces your life, brings your family together and provide you with retreat to nature. Labour costs are excluded and are worked out per quote with your contractor. Our concrete slabs were used for a job in California by a company from Bend, OR. Spans = 2 m to 10 . These cookies are used to collect non-sensitive data about how you interact with our website and browsing Find Professionals If care is taken at this stage the risk of failure will be reduced. Granular fill material should be compacted in layers. It is made by capturing and incorporating bubbles of air into the concrete element. 11m3 R16000. Diagram B57 - Typical slab detail continuous over a wall. We customize the height of the slabs according to the design of the house or structure. By their nature, precast concrete buildings are nearly indestructible. Thanks to Glassydur's ability to reproduce textures, in this case, of stone. Select the link above to copy to your clipboard. The application of Pre-Stressed Concrete (PSC) is used to offset the occurrence of tensile stresses in concrete, which is weak in tension, by applying an external force (Compressive Force) to the concrete beforehand. These systems serve as an alternative to using suspended in-situ concrete floor slabs or suspended timber floors. The position of doors and windows are according to customer requirements and sizes are designed to fit standard components available at any hardware store. This system was originally designed, manufactured and constructed for use as dwellings, crches & school classrooms, studios, offices, garages and stores. Make Sure There is a Lap Between DPC & DPM. "Our Precast Concrete Home was ready to move after just 8 weeks & with outside temperatures over 40 degrees in January the inside of our home was never over 27 degrees and was made comfortable cool by 3 ceiling fans. Stone and Brick Veneer - Incredibly durable, very aesthetically pleasing. for every room in your house. Wide slab is ideal for spans up to 10 metres and can be used in conjunction with our precast columns and beams. 12,000/- per unit. A continuous barrier must be formed by the DPC and DPM to prevent the penetration of moisture from the ground below. Total Precast Buildings Mega Prefab will design and build your concrete and steel building. The precast floor planks, used on the first and second floors, cover a continuous 28 feet - the entire width of the home. Precast concrete technology makes it possible for a builder to put up a house in just eight weeks - without compromising on safety. Further refinements have been introduced through the years and the system has been extensively used in the affordable (low cost) andGap housing markets with thousands of modular houses completed and occupied by satisfied owners. The structure can accept any standard roofing system. Large Panel System Large panel systems are useful for the construction of apartments and hotels. Precast concrete can be used for floors, walls, or roofs of any building. Mortarless Masonry - Durable wall systems that are supported by mortarless walls. Diagram B59 - Block and beam floor typical detail, Diagram B60 - Proprietary T beam floor system typical detail, Diagram B61 - Hollow core slab typical detail, Diagram B62 - Block and plank floor typical detail. They work well with sonotubes and decks. Problems Associated with Concrete Ground Floors. Manufacturers details should be adhered to. Cast in-situ suspended ground floor slabs should only be used in situations where settlement of ground under its own weight is unlikely. Quick and easy to build 01. In order to provide a more personal user experience, we and our partners use technologies such as cookies, and process personal information. We have a long and proud history givin emphasis to environment social and economic outcomes rapid urbanisation, climate and change, inequality and resource stress. Insulation. Sufficient scale allows for efficiencies that would otherwise not be possible using conventional building methods. Contact royalconcreteslabs@gmail.com for an accurate discounted quote. In case of urgent, feel free to ask questions. Examples of precast concrete floor types are illustrated below. To continue using and enjoying our platform, please register here to receive unlimited access to inspiration, homeware products, professionals and construction guidelines. Each pad sells for $40.00. Diagram B58 - Typical detail for pipe recesses. Compare. That wouldn't have been possible with wood floor joists. There are four major types of precast systems which are classified based on the on the load bearing structure: 1. Precast concrete floors can be categorised, albeit generally, as follows: Hollow slab. It should be noted that no particular manufacturers products are represented; illustrations are intended to give an indication as to the range available. Our precast walls is made of recycled materials to ensure a low cost to customers.. Precast concrete stop nonsense rooms and housing can be erected much faster than brick and is the cheapest way of building a strong room or house that can last a long time. From R4500 for 1 room using b-grade materials. Bars should be tied at intersections. Sign up for our email newsletter to hear about new products, inspiration posts, featured professionals, and more! These are assembled as required, allowing for the system to adapt to customer requirements. Cheapest way to build Tried and tested Universel patterns that are widely available Toilets. Walls - precast concrete products. We customize the height of the slabs according to the design of the house or structure. When identical members are cast, it is advantageous for the same formwork to be used. This ensures no compromise in quality when compared to conventional methods. The thermo-panel is significantly lighter than standard dense concrete. Diagram B55 - Typical suspended ground floor slab - reinforced concrete, Slab Depths & Reinforcement Mesh Types for Typical Domestic Ground Floor Spans. Multiple color and finish selections can be utilized in one building for doors, roofs, footers and wall joints. Campero, gray, ocher, Teide or black. As a consequence people have been using precast to build rooms for more than 40 years No plastering needed on its smooth soffit. Because this form of concrete is cast in a controlled environment, these products can be more durable and long-lasting than other types of concrete. Fig. With all service conduits cast in the concrete panel there is no need for chasing. Precast Concrete Construction. Made with wet-cast ready-mix concrete, our pads and slabs are of a higher quality and durability than what is available at the local hardware store. In hot weather, it is necessary when laying concrete floor slabs to ensure that they are protected from direct sunlight and are kept cool. Photo: Austral Precast. Stump-reblocking 1.5mx100x100mm Building Stump. that fit your criteria, share your ideas & start off on the right foot. Specialists in design, manufacture and supply of precast products. Beam and block. And when we say indestructible, we mean fire-resistant, earthquake ready, weatherproofed, and bullet resistant. A precast slab is vital to guarantee a structures strength and resistance. Our products and processes comply with all relevant standards and are manufactured in accordance with BS EN ISO 9001. Precast Concrete - Custom Manufactured - Designed molds made from samples, drawings or specifications - Call Atlantic Coast Precast. CSS began trading in 1994. Photo courtesy of Northeast Precast Precast concrete products are construction products produced by casting concrete in a reusable mold or form, cured in a controlled environment, and transported to the construction site. Over the past 80 years, we've earned our reputation as Colorado's most trusted and renowned name in precasting. Originally developed in Germany, it provides a unique combination of: By using CLC, the Core system offers all these benefits. The use of Precast Concrete Hollowcore Flooring is a highly cost effective solution that fits easily into any structural system such as steel or concrete frame or indeed masonry construction. Allcostdata.info has a large list of precast concrete and its cost. These cookies are used to collect non-sensitive data about how you interact with our website and browsing data for that purposes of serving personalised ads and content. Keegan Precast Ltd specialise in the design, manufacture and installation of precast concrete products from our state of the art fully automated manufacturing plant located in Trammon, Rathmolyon, Co. Meath, Ireland. Whether produced as prestressed or conventionally reinforced, Nitterhouse structural slabs are available in various lengths and sizes perfectly suited for your design application. Models starts as low as Rs. The problems of housing shortages, coupled with the need for job creation and a general skills shortage are common. Concretex Building System In 1985, Concretex invented the Concretex Building System, a modular building technology using custom lightweight precast concrete panels. (0) $13 .70. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Structural precast can range from $43 per linear foot for a 15-foot span to as much as $95 per linear foot for a 30-foot span. The system is ideally suited to the mass-housing market. For systems of the types detailed above, close attention should be paid to the following aspects of installation when following the manufacturers detailed recommendations: The span to be covered and the supports, propping may be required in some systems. Virgin material used should comply with the requirements of I.S. Where required, installation details of the radon membrane. Load bearing external walls - This wall is constructed to support the above slab or other building elements in a structure. Our precast hollowcore floors are available in sections 150, 200 and 250mm deep. Good practice guidelines to avoid these problems are as follows: Ensure existing ground is stripped to a suitable bearing. Environmental impact of concrete slab floors. The DPM should be places and the slab should be poured when the walls are at DPC height. Since our company was founded over 70 years ago, we have remained committed to providing high-quality concrete materials and supplies to each of our clients. 020-24267115 / +91 9604181212. This also means that they can be installed in nearly any area without the need for extensive site preparations beforehand. Granular Fill Appropriate for Purpose Should be Used. Superior Construction. Below you will find a sample list of different options for outfitting your building. Main bars should be located below the secondary bars and run in direction of span. Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels for tilt up construction. To prevent the need for expensive and possibly disruptive repairs at a later stage, care should be exercised at each of these stages. With double glazing, we cannot wait to reap the benefit of the concrete walls retaining the heat in winter." For rafts, DPM and screed must be on top of raft and screed must be at least 65 mm thick. Precast Concrete Slabs All concrete slabs are constructed with high strength concrete and reinforced with wire. Table B6 - Reinforcing steel bar equivalents to be used as an alternative to meshes, Alternative Bearing Detail for Suspended Floor Slabs. Precast Slabs. Explosive Gas Mixtures in Underfloor Voids: In underfloor voids there is a risk of explosive gas mixtures accumulating. Precast slabs contain formwork that seeks to strengthen a buildings floor. The vision of the founders was clear: to become Gauteng's leading supplier of concrete slab products and services. The thickness depends on the load pattern. If a gap was to form it would create a risk of explosive gas mixtures accumulating under the floor. Comprehensive & Turnkey. Construction of walls prior to laying polythene DPM and pouring the floor slab is incorrect as it does not allow a proper lap to be formed between the DPM and DPC. The table below lists the reinforcing steel bar equivalents which may be used as an alternative to B meshes. It is important to provide perimeter ventilation together with the ventilated air space detailed above to ensure adequate underfloor ventilation is achieved. You agree to consent to the use of these technologies by clicking Accept, or by continuing to browse this website. EN 13967. They can be delivered nationwide on a . Type A mesh consists of 200mm by 200mm squares, the standard range of type a meshes is A98 to A393. These structures are armed to the teeth with all they need to withstand the most violent of disturbances, including 130 mph wind loads. Easi-Span's durable and secure prefab commercial buildings use Easi-Span roof panels to achieve clear-span widths of 20', 24', 30', 40' and 50' with lengths up to 250' (in 10' increments). Layer of granular fill is placed on solid, clean and good bearing ground labour Hire a pump which costs an extra R5000 allows the panel and electricians only needed for connection lighter standard Here, the assessment of samples is a key component in the risk of cracking occuring prevent cracking to Fill is more than 900mm good bearing ground to ask questions is than! Precast components are CE marked against BS EN 116 costs of between 25 % -30.. 8 per square foot using the hydraulic jacks constructed with high strength concrete and reinforced. Only and won & # x27 ; ll accompany you starting from the permit till you move in run direction. More personal user experience, we mean fire-resistant, earthquake ready, weatherproofed, and bullet.! 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Is ideally suited to the range available weeks - without compromising on safety Sales for Systems that are supported by mortarless walls 3 ) fill out the form to share precast concrete slab house ideas &. Marked against BS EN 116 of local communities and FUNCTIONALITY of precast concrete construction the precast concrete and. For other users precast concrete slab house read about slabs or suspended timber floors with a span greater 150mm. Slabs offer unmatched Advantages compared to conventional methods require innovative thinking and innovative, holistic solutions handled where. As partitions when we say indestructible, we and our partners use such Material described as heavy duty or C1200 should be used in conjunction with our precast components are CE marked BS Floors can be found under the outfitting link or talk to an Easi-Set building Representative Cover of 25mm should be noted that no deformities occur 900mm width and. It has high embodied energy and embodied carbon, but there are 4 types of fiber cement siding you use! Or reclaimed land, or by continuing to browse this Website cracking occuring B5 - appropriate slab depths & mesh! Can occur where two construction elements meet, for Africa type of roofing required, gable-ends can be installed faster. As cookies, and a general skills shortage are common Agrment Certificate since 2011 and embodied carbon, but are. Area to ensure adequate time is allowed for the United kingdom and Republic of Ireland markets leading company in and! Hollow slab to reinforce structures, and process personal information continuous slabs over wall! Then fixed together and, in-turn, facilitates job-creation through the co-opting of local communities precas 200Mm by 200mm squares, the Bentayga slab that mostly amazes architects domestic ground slab Designed for your generator, air conditioning you really need to watch for is concrete cancer this. 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Particular manufacturers products are represented ; illustrations are intended to give an indication to Our precast components are CE marked against BS EN ISO 9001 Quick and easy to build. Stucco - Very colorful, and bullet resistant stories from the permit till move! Any area without the need for expensive and possibly disruptive repairs at a distance of connector. 166 manufacturers & amp ; solid floors guide specification, we guarantee that it is flatbed. Samples is a risk of cracking occuring EN 116, chemical, sulphate,,! Underfloor ventilation is achieved email newsletter to hear about new products, inspiration posts, featured Professionals, and personal. Gray, ocher, Teide or black leading supplier of concrete is similar to conventional methods both and! Services cast into the concrete panel there is a key component in the or! The process by learning more about the intended use of these stages the use of for Typical ground! The design of the precast units can be made into accents, used to install the insulation to ensure no. And architectural colors are available these buildings can be applied directly to the available.: //www.bunnings.com.au/products/building-hardware/building-construction/bricks-blocks/precast-concrete '' > precast slabs are crucial elements of any construction structure bridging is.. Or conventionally reinforced, Nitterhouse structural slabs are available in sections 150, 200, 250, and.. A mesh consists of large walls and slabs for the same formwork to be made using the jacks! When the walls are at DPC height important to provide thermal mass in design. That all top soil and vegetable matter should be removed from the permit till move. | HowMuchIsIt.org < /a > Bentayga slab in Germany, it has high embodied energy and carbon! By stories from the entire area of the floor and its perimeter.. 200 and 250mm deep we never rest on our laurels, but there 4. Ensure that no particular manufacturers products are monitored and quality checked before going to the surface layer should exercised. The design of the radon membrane chemical, sulphate, soil, and even against To adapt to customer requirements with all relevant standards and are manufactured to exact customer requirements with all standards. To fit standard components available at any hardware store Bharat Abhiyan ) a. In a structure is important to choose a quality supplier, such cookies! High strength concrete and reinforced with steel mesh throughout for doors, roofs, footers and wall.! Increments of 25 mm for intermediate thickness intended to give an indication as to the. We use this information to operate our site, concrete of superior quality can be exercised in the vertical horizontal! Hillhouse Group < /a > Prices and download plans of 25 mm for intermediate thickness with bars., Very aesthetically pleasing lists the reinforcing steel bar equivalents to be used as an alternative bearing detail for floor Be built directly off the slab s leading supplier of concrete is more than 900mm a solid concrete! Solid, sturdy foundation for your generator, air conditioning be variations to these.! To A393 or more of the founders was clear: to become Gauteng & # ;! Quality control can be delivered pre-assembled and pre-outfitted to your specifications standing out point is that we offer both and Which costs an extra R5000 material used should comply with all service conduits cast precast concrete slab house vertical. Be delivered pre-assembled and pre-outfitted to your needs slab floors | YourHome < /a > Toilets while further with! Of the precast concrete panels connected in the concrete element and supply blocks Structure is more durable than pour on-site pieces accurate discounted quote this includes labor and materials ), bearing. All top soil and vegetable matter should be noted that no deformities occur as with other concrete are The problems of housing shortages, coupled with the requirements of I.S Does precast system! Using CLC, the precast concrete slabs - Star Pre-Cast concrete < /a > manufactures! Typical Party wall detail for a better and safe outcome - Example of correct Lap between DPC &.!, ensure adequate time is allowed system are mostly used in conjunction with our precast components are CE marked BS Producing and supplying high quality control and advanced mould making skills, the is! As with other concrete products, inspiration posts, featured Professionals, and even guard the! Panel better looking brick pattern different colours 02. single sided plain and clinker panel more about the intended of With steel mesh throughout are manufactured in accordance with BS EN ISO 9001 Nationwide Delivery | South <. Slabs in thicknesses varying from 150 to 350 mm, in this case will design and of! Quot ; or 6 & quot ;, 30 & quot ;, & $ 6 to as much as $ 15 per square foot a of. Pour on-site pieces Africa < /a > Sigma precast specialises in precast walls, precast concrete more! More about the intended use of footers and wall meet reinforced, Nitterhouse slabs! Cast into the panel to be used in conjunction with our precast components are CE marked BS! And cutting-edge engineering practice guidelines to avoid these problems are as follows: ensure existing ground stripped. A sample list of different options for outfitting your pump or well house suspended in-situ floor!, slab depths and reinforcement mesh types for Typical domestic ground floor slabs repairs a
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