To carry out engineering study and modification of electrical facilities according to the technical specifications and business requirements. A mix of energy carriers, renewable electricity (indirect electrification . The focus of this article is on this last, largest share of energy consumed in industry. She has served as an alumni expert at Yales Center for Business and Environment, and she is also a member of the Council on Foreign Relations. Initiate and facilitate collaborative development of technology and associated business models. Some companies are slowly transitioning to electric equipment ranging from tugs to forklifts. #s9cGMKvtG}nkwn/P 7Rw(\ovk{y% Electrification of the chemical industry mainly concerns production of fuels, (bio)plastics and fertilisers. Electrification of the chemical industry. Using renewable electricity could also allow industrial companies to charge a premium to consumers or obtain financial subsidies from governments such as the European Unions RED II directive that provides subsidies for cleaner fuels. So, while the initial equipment cost for an electric heat pump is typically higher than conventional gas heating equipment, its efficiency can be more than double the conventional system.18 The electric heat pump also generally has an extended performance cycle. Curbing carbon emissions while maintaining quality of life is a global challenge for manufacturing processes that will require process innovation. Electrification of the chemical process industries (CPI) is already gradually occurring. Intensified separations processes, plasma technology, ultrasound microwaves, and electric arc furnaces have contributed to energy-efficient, highly selective, and compact processes, drastically reducing capital costs and waste generation (6). Federal government websites often end in .gov or .mil. Electric furnaces for industrial heat demand up to approximately 1,000 degrees Celsius are technologically feasible but are not yet commercially available for all applications. PMID: 32527815 DOI: 10.1126 . 71-90 ISSN: 0306-2619 Subject: Andrs Gonzlez-Garay, N. Mac Dowell, Nilay Shah. Two electrochemical reactions drive this reaction. Additional industries may be considered based on experience gained. Research and development of electric industrial equipment and processes could significantly improve the financial attractiveness of industrial electrification by lowering the capital costs and increasing the energy efficiency of electric equipment. 2018 Jun 10;544(1):55-61. doi: 10.1016/j.ijpharm.2018.03.059. This work aims to explore the electrification of chemical industry taking the production of methanol as a case study. Electrification of very high temperature heat furnaces might require an adjustment in the heat exchangers that capture residual heat from the furnace. Understanding the energy transition. If industrial players significantly increase their electricity consumption if electricity prices drop below that of the conventional fuel, it could act as a floor price in the power market. Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge.Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwell's equations.Various common phenomena are related to electricity, including lightning, static electricity, electric heating, electric discharges . European chemical industry reduced carbon dioxide emissions since 1990 already more than 50%. More recently Prof. Van Geem focused also on thermochemical conversion of biomass and on the combustion behaviour of renewable fuels. The authors would like to thank John England from Deloitte Advisory and Marlene Motyka from Deloitte Transactions and Business Analytics LLP; Duane Dickson, Jim Thompson, Joe Zale, and Francesco Fazio from Deloitte Consulting LLP for their significant contribution in shaping our research. The site is secure. Extent of electrification ultimately depends on stock turnover and adoption assumptions. Considering the applicability available, we may innovate industrial processes from idea to commercial-scale implementation. Epub 2022 Feb 15. Electrification is a key part of decarbonizing energy sources, one of the six channels of the energy transition identified in Navigating the energy transition from disruption to growth. While the push toward electrification is in part a response to the increased focus on sustainability, industrial manufacturing is also driven by an underlying need to increase efficiencies and manage operational costs. He is a member of the Executive Leadership Council. TNO, VITO and Hysytech will construct a flexible PowerPlatform pilot plant in order to demonstrate technologies and innovations, leading to the implementation of more sustainable electrochemical processes. MeSH These electrified equipment classes can be cheaper to maintain and to operate on average than their diesel equivalents. The commodity chemical industry consumes large amounts of energy and is responsible for significant greenhouse gas emissions. With AIChE Career DiscoveryTM, we'll help you to identify aptitudes and skills youll need in order to achieve your full potential at various career stages. Subscribed to {PRACTICE_NAME} email alerts. Historical evidence that electrification caused the 20th century epidemic of "diseases of civilization". If the electricity is consumed in industrial applications that can fluctuate their use of electricity, electrification of industry can help with balancing the electricity production of intermittent renewables. The e-Refinery was established to make the process of electrification of the chemical industry possible on all fronts. Utilities and policy makers, too, can benefit from considering how industrial electrification might influence the pace at which renewable-generation capacity is added to the power system. He has published several articles on ESG, sustainable strategies, and smart energy management strategies for industrials. The sooner that site owners assess the potential to electrify, the more likely it is that they can choose the most practical moment to invest in electric equipment. The system efficiency of commercial electrolysers ranges from 56% to 73% or 70.1 to 53.4 kWh/kg H 2 at 1 atm and 25 C [30] . Industry represents 30% of U.S. primary energy-related CO 2 emissions, or 1360 million MT CO 2 (2020). As manufacturers continue to focus on adding renewable sources of energy, and managing overall energy usage, this capability could become an important enabler to a reduced sustainability footprint across smart buildings and smart spaces. Manufacturing of low-cost flexible electrolyzers. %PDF-1.7 % The chemical industry relies heavily on energy for all production processes, from petrochemical to pharmaceuticals to common everyday items. View in article, Deason et al., Electrification of buildings and industry in the United States. 22 Chemical industry jobs in Builth Wells on Careerstructure. Cefic is devoted to promoting a thriving chemical industry that is broadly recognised to: Electrification of the chemical industry Barton, John L. Abstract. To conduct and arrange training for Electrical Supervisors to enhance their skill and competency levels. Would you like email updates of new search results? It excludes the construction, agriculture, forestry, and fishing sectors. A recent Deloitte executive study revealed that more than 70% of respondents have agreed to move toward electrification of industrial processes and more than 50% of respondents have targeted electrification of space and water heating and fleets within their ecosystem by 2030.2. And electrical heat pumps can be operated flexibly to balance the residual load in times of renewable production surpluses, adding to the systems efficiency. This helps us work towards a sustainable and CO2-neutral chemical industry. Current technologies already allow industrial companies to replace a significant share of their fossil-fuel intake with electricity, and electricity prices are low enough in certain regions that companies could lower their energy costs by switching from fossil fuels to electric power. There are various reasons why such a dual or hybrid setup could be attractive for industrial sites, even though up-front investments are higher than a single setup. First, fuel costs can be lower. Please enable it to take advantage of the complete set of features! This increased efficiency will likely become a focal point as companies move toward electrification. Bookshelf Get the Deloitte Insights app, The growing trend toward electrification appears to reflect the broader energy transition (see sidebar, Understanding the energy transition). (Most electrical equipment for industry is no more energy efficient than conventional equipment. Simply select text and choose how to share it: Electrification in industrials endstream endobj 780 0 obj <>stream Although there are various technologies under development to electrify these processes, these are not yet mature. to receive more business insights, analysis, and perspectives from Deloitte Insights, Telecommunications, Media & Entertainment, CEOs show optimism at Davos, despite gloomy data, U.S. consumed more renewables than coal for first time in 134 years, Final rule for Phase 2 greenhouse gas emissions standards and fuel efficiency standards for medium- and heavy-duty engines and vehicles, Electricity demand growth by end-use and scenarios in advanced and developing economies, 2018-2040, A framework for the utility customer of the future. hD Significant efforts are underway in the electrification of the chemical industry, especially using microwaves. They view this as a way to also increase fleet management efficiencies. Fri 8/03/2019. It is all about lifting heavy loads and handling extremely hot liquid metals. With the rapidly falling cost of solar PV, wind power, and battery storage, industry electrification coupled with renewable electricity supply has the potential to be a key pathway to achieve industry decarbonization. First, the decarbonization of the US power sector is well underway, with renewables installed capacity exceeding that of coal as of Q1 2020.6 As the cost of renewables alone and with storage continue to decline, renewables will continue to account for larger market share, allowing utility customers to benefit from lower-carbon electricity and reduce their carbon footprint. Given the importance of the relative fuel price in the financial attractiveness, electrification is generally a lower-cost option (in applications where electrification is technologically possible) than converting to hydrogen as a fuel. Job Duties: Comply with all company and site policies and procedures. The AIChE online library includes articles, journals, books, blog posts, and more on a variety of topics. Being aware on further development of the European legislation, in particularly package Fit for 55 . Decarbonization of the chemical industry will depend on addressing the intermittency of renewable electricity possibly via low-carbon hydrogen . Paul is a Vice Chair, Deloitte LLP, and the leader of the US Industrial Products & Construction practice with Deloitte Consulting LLP. endstream endobj 779 0 obj <>stream View in article. 2022 Aug 24;122(16):13547-13635. doi: 10.1021/acs.chemrev.1c00396. More detail on electricity-based very high temperature heat processes, such as virgin steel and cement production, can be found in the publication . This site needs JavaScript to work properly. Electrification in these areas seems to be gathering momentum for several reasons. 3 We can reduce it through industrial electrification. View in article, Chip Cummins and Marie Beaudette, CEOs show optimism at Davos, despite gloomy data, Wall Street Journal, January 21, 2020. The maturity of electrical equipment determines what processes can be electrified. The chemical industry is indispensable to Europe's strong and sustainable economy of the future, as chemicals are present in almost every strategic value chain. Tom Van Gerven [email protected] Current energy use in chemical industry Chemical industry, metal, pulp & paper, textile and similar sectors are energy-intensive industries o In Germany energy-intensive industries consume ca. How does Gen Z see its place in the working world? More recently, on the heels of the 2020 Davos economic conference, global manufacturing leaders expressed support for establishing a common set of environmental, social, and governance (ESG) metrics and disclosures in recognition of the sustainable development goals (SDG) as important to long-term business value creation.4 In the 2020 Deloitte Energy Transitions survey, the majority of manufacturing executives indicated that improving environmental stewardship and increasing sustainability efforts were critical to becoming a leading organization in the future. Given that large-scale electrification in industry would require major changes to the worlds electricity system and industrial sites, now is the time for greater coordination of efforts to devise these changes. This could impact short-term costs and serve as a deterrent. Other barriers include reliability, battery lifetime and costs, and product knowledge among fleet owners and drivers. Log In for instructions on accessing this The technology developed in PERFORM will reduce CO2 emissions from the production of chemicals due to the efficient utilization of renewable bio-based . Please try again later. Considering the applicability available, we may innovate industrial processes from idea to commercial-scale implementation. Thirty-percent of the growth in electricity demand by 2040 is expected to come from industrial motors, which are used across applications such as compressors, elevators, and pumps and are key in helping industrials meet their electrification goals.17 Industrial motors contribute to 38% of global electricity consumption (figure 4), and increasing the energy efficiency of these motors has been a consistent interest for many industrial manufacturers. Greenhouse gas implications of fleet electrification based on big data-informed individual travel patterns. h243R0P043V& Refineries are closed. The racecourse on which US chemical companies run has been dramatically altered in 2022, setting the trajectory for the next major change and greater . And as the chemical industry is a significant direct emitter of CO 2, leading management teams have started . Transitioning to a lower-carbon future through electrification of industrial processes, spaces, and fleets, Why now? 1. Explore Deloitte University like never before through a cinematic movie trailer and films of popular locations throughout Deloitte University. F 2-1-2019 2 Both heat pumps and MVR require a higher capital investment than conventional alternatives. In fact, reducing energy and overhead costs and improving the environment are the top two benefits manufacturing executives surveyed are expecting from their long-term sustainability strategies.8 It is likely that these two drivers will continue to be intricately interwoven throughout the transition toward cleaner energy in manufacturing. 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